Tenmat FF107 Explained.

FF107 Intumescents: glowing embers, grey layered panels, black background.

Discover how Tenmat’s FF107 advanced intumescent material is used in ember-resistant vents, fire collars, pipe and duct fire wraps to bring the presence of passive fire protection into a wide range of industries.

In today’s world of construction, intumescents are no longer unfamiliar material in the practice of passive fire protection. Known for their versatility and adaptability, intumescent materials have become one of the key components in the development of advanced passive fire protection solutions.

Developed to meet various expansion ratios + char output, Tenmat’s Advanced Intumescent Materials and Solutions are built to handle diverse and complex applications with ease. From mass timber construction to ember-resistant vents, our advanced intumescent materials have been utilized in passive fire protection solutions to meet the rigorous demands of a broad range of applications.

Among our portfolio, Tenmat’s FF107 material is considered one of the most versatile intumescent materials we offer. Let’s take a closer look at how Tenmat’s FF107 is redefining the standards of fire protection, from its ability to protect a building from both external and internal fire outbreaks.

Why Should You Develop with the FF107 Material?

TENMAT FIREFLY 107 is a high-performance intumescent material engineered for rapid activation and powerful expansion under heat exposure. Its unique formulation delivers a fast reaction time, generating a high level of pressure and volume to form a strong barrier against heat and flame spread.

Four large stone slabs and six narrow strips arranged together on a white background.

What sets FF107 apart from other traditional firestopping methods is its ability to produce a dense, solid char with excellent structural integrity – ensuring consistent protection and durability in demanding life safety conditions.

In addition to its high expansion and pressure generation characteristics, the FF107 has been tested according to ASTM E84 (UL 723) to measure its surface burning characteristics and achieved a Flame Spread Index of 0 and Smoke Developed Value of 0.

Tenmat FF107 is tested according to the current UL requirements and is a Recognized Component under UL Category OEXX2 for Intumescent Materials – Component. This combination of fast response, high expansion, and reliable char formation makes FireFly FF107 a trusted fire-rated material to use in the creation of fire-resistance rated applications.

How does Tenmat apply its FF107 material in mass timber construction?

Close-up of a wooden joint with a gray concrete or stone block set into the wood.

As the International Building Council (IBC) adopts more sustainable construction practices, architects and engineers have been challenged to integrate these standards into their designs. In response to this shift, innovative building methods have gained traction – one of the most prominent being mass timber construction.

 

Mass timber construction is built using a category of engineered wood products typically made of large, solid wood panels, columns or beams often manufactured off-site for load-bearing wall, floor, and roof construction.

It offers sustainability, design flexibility, efficiency, structural performance, and a myriad of other advantages, which position it as a prime candidate for sustainable building practices.

For joint and gap sealing applications in cross-laminated timber (CLT), and glulam, Tenmat has developed a state-of-the-art intumescent material, the FF107.

Tenmat’s FIREFLY 107 is an exceptionally powerful intumescent which combines fast reaction with high expansion and pressure generation – producing a solid char of good integrity. With its composition, the FF107 is applicable in construction joints and gaps.

When specified into construction joints and gaps, the FF107 slows the acceleration of flame and heat spread during an outbreak – ensuring these gaps do not compromise the structure’s integrity.

Learn More about Tenmat’s FF107 in Mass Timber Construction Here.

 

How does FF107 play a role in Ember-Resistant Vents?

Two metal air vent covers, one standing and one leaning, on a white background.

In high-risk wildfire zones (WUI zones), California building code officials now require new construction buildings to incorporate ember-resistant vents into their residential designs. Why? To protect residential homes from self-igniting during a wildfire outbreak.

When homeowners integrate an air ventilation system into their homes, each one of the vents act as prime entry point for hot embers and flames. To protect these entry points without compromising the air flow, homeowners install ember-resistant vents, such as BrandGuard Vents, into their residences to keep out these unwanted guests.

Now, here is where Tenmat FF107 plays a major role. Unlike other ember-resistant vent technology, BrandGuard incorporates Tenmat’s FF107 strips into its vent’s technology. When temperatures rise to dangerous levels in a wildfire, these strips expand rapidly to seal vent openings. This reaction effectively blocks embers and prevents flames from entering one’s household.

With the FF107’s fast reaction and highly expansive properties, BrandGuard’s Ember-Resistant Vents can react when it matters most.

Explore BrandGuard Vents Ember- and Flame-Resistant Vents.
Learn more about California’s Chapter 7A.  

Final Notes

With its rapid expansion, high-pressure generation, and solid char formation, Tenmat’s FF107 material delivers reliable performance across a wide range of applications – from sealing off gaps in mass timber construction to safeguarding homes in WUI zones through ember-resistant technology.

As building codes and fire safety regulations evolve, the demand for advanced fire-resistant materials continues to grow. Tenmat leads the way with innovative products like FF107, helping builders, architects, and homeowners enhance fire resilience and meet modern safety standards.

Defending Inside and Out with Intumescents.

Hexagonal collage featuring fire safety devices, highlighting the external and internal uses of intumescents technology.

Discover how intumescents have transformed the use of passive fire protection, from a building’s foundation to its outermost structure.

Investigating Our Communities.

Walls, Ceilings, Ventilated Air Cavities – are the main assemblies where architects are required to specify passive fire protection solutions and materials. However, within these assemblies, the range of applications requiring passive fire protection is vast. From cable openings to in-ceiling loudspeakers to a ventilated air cavity in a modern façade application, building code requirements have been rapidly adopted to protect the lives and properties within our communities. But why are these applications requiring passive fire protection measures? Simply, any application that has an opening, whether it be surrounding it, underneath it, or above it, acts as a prime pathway for flames and heat to travel. With these exposed pathways, a building can be rapidly consumed by an active fire in a matter of minutes, hence the demand for passive fire protection.

As a result, traditional fireblocking methods have been adapted and specified into modern construction applications. However, problems arose. Even though, traditional passive fire protection meets stringent code regulations, construction professionals have other demands other than code compliance. Whether if it’s allowing the fire-rated solution to adapt to its surroundings or be fitted into nonstandard applications, these demands are critical to ensure code-compliant passive fire protection is specified – but, specified correctly.

Here at Tenmat, we specialize in an advanced form of passive fire protection technology, intumescents. Intumescents are known for their ability to expand rapidly when exposed to heat or flames. With this ability, intumescents are allowed to be designed in a multitude of shapes, dimensions, thicknesses, and most importantly, applications. With this type of technology, architects and developers can meet stringent code requirements while meeting their personal demands. Now, let’s explore how intumescents can meet the demands of the code and the application itself – both inside and out.

Specifying Intumescents Through and Through.

Let’s start with addressing where passive fire protection is required – but remains hidden from its occupants’ eyes. In the innerworkings of a building, there are entire systems of cables, pipes, and wires – however, these systems pose as a major threat to life safety. Anytime, one of these components runs through a floor, wall, or ceiling, the opening of the penetration becomes an easy access point for fires. Since this discovery, building codes have required passive fire protection to be implemented into these applications. In addition to its code compliance, these solutions and materials were expected to fit into both standard and nonstandard openings.

As a result, Tenmat introduced a line of advanced intumescent solutions, designed to meet all the firestopping demands for through-penetration applications. Designed with flexible, lightweight intumescent material, Tenmat’s Advanced Fire-Rated Solutions and Materials can be retrofitted into unprotected penetration openings, regardless of the size or dimensions of the opening. In addition, all these solutions have been tested by Underwriter Laboratories (UL), an accredited third-party testing facility.  Formulating a line of solutions, which are code-compliant and highly adaptable, Tenmat’s Advanced Passive Fire Protection Solutions are a top choice for architects and developers. To explore these solutions, click here.

“Uncovering” the Levels of Intumescents, Above and Below.

Now, that we discussed on how intumescents play a role in the foundation of our communities – let’s talk about where passive fire protection is a tad more visible. Look up at your current ceiling – doesn’t matter if you are at work, in school, shopping, out to eat. How many in-ceiling loudspeakers do you see? How many recessed light fixtures? Now, imagine each one of those recessed fixtures being a pathway for heat, smoke and flames. Shall we continue? In the event of a fire outbreak, these recessed fixtures, regardless of if it’s a light or loudspeaker, will diminish in a matter of minutes, leaving an access point for a fire to accelerate rapidly. To confront this issue, building codes such as Section 714 of the IBC, have been applied to reduce this hazard.

Traditional methods, such as fire-rated drywall boxes, were introduced to the construction landscape. However, problems such as lack of flexibility and installation consistency created additional labor costs and extended lead times for on-site contractors.

To resolve these issues, Tenmat introduced its line of Fire Rated Covers for Recessed Light Fixtures and In-Ceiling Loudspeakers. Engineered with adaptable, lightweight intumescent technology, Tenmat’s Fire Rated Enclosures can easily be placed on top of a large range of recessed fixtures, regardless of model or manufacturer. After installation, Tenmat’s Fire-Rated Covers reinstate the integrity of these openings – diminishing the acceleration of an active fire. With its technology, electrical and general contractors can easily install code-compliant passive fire protection technology without adding additional expenses in labor and materials. To learn more about Tenmat’s Fire Rated Covers, please click here.

Protecting the Cavity.

Finally, let’s take a step outside. Often, in new construction, we have been seeing an increase in the adoption of modern cladding applications. With its ability to generate positive benefits, such as increasing a building’s energy efficiency, maintaining water management while simultaneously appeasing the aesthetic eye – modern façades are the go-to construction practice. Unfortunately, its ventilated air cavity, the source of this practice’s major benefits, is a prime conduit for a fire outbreak. This cavity allows for heat, smoke, and flames to rapidly accelerate in a very short time – acting similarly to a “chimney”.  As a result, building code officials have implemented stringent building codes – requiring fireblocking within these cavities. Architects have specified traditional fireblocking into these cavities; however, these solutions end up fully blocking the cavity. With this type of positioning, the cavity is unable to meet its performance requirements of proper water management and air ventilation – defeating the purpose of its design.

Here at Tenmat, we have introduced a new concept to the modern façade industry – Intumescent Fireblocking. When triggered by heat, the intumescent will rapidly expand and create a tough char – containing the fire from spreading upwards. Therefore, Tenmat’s Intumescent Fireblocking is able to sit flush on one side of the cavity rather than placed across its entire length. With this functionality, Intumescent Fireblocking maintains the intended performance of the ventilated gap while only blocking it when needed. To explore the full capabilities of Tenmat’s Intumescent Fireblocking, please click here.

Applying it to Your Application.

From its foundation to its most outer parts, a building can hold a multitude of passive fire protection solutions and materials. However, when specifying passive fire protection, it’s important that these solutions comply with your application, not the other way around. To resolve this, simply incorporating intumescent materials and solutions, such as Tenmat’s, will allow you greater flexibility in your project’s design. As modern construction rapidly progresses, it’s critical to find passive fire protection solutions and materials, which can meet both compliance and compatibility.  To explore further expand your knowledge on intumescents in different construction practices, check out our application overview here.