Tried, Tested, Troffers.

Tan fire rated troffer cover with text FF130 Fire Rated Troffer Covers on a light building background.

Learn More About Passive Fire Protection for Troffer Luminaires.

When developing the ceiling infrastructure of a new healthcare facility or K12 building, architects and developers tend to favor troffer luminaire fixtures – due to their capability of producing a large lighting output and its affordability for stringent budgets. Often, troffer luminaires can be identified in various applications, such as
• Educational Facilities – includes K12 Buildings, Pre-Schools, University Lecture Halls.
• Government Buildings – includes Post Offices, State and Local Government Offices Spaces, Public Libraries, and Correctional Facilities.
• Commercial Spaces – includes Private Office Spaces, Shopping Centers, and Airports.
• Healthcare Infrastructures – includes Hospitals, Assisted Living Facilities, Rehabilitation Centers, Physical Therapy Offices.

From the previously extensive list, troffer luminaires are a staple lighting fixture in past construction practices and are still present element in current and future construction plans. Due to its popularity, it is critical to address its accompanying life safety hazards when installed into ceiling/floor assemblies. In the unfortunate event of a fire, when a lighting fixture, such as a troffer luminaire, is exposed to heat and flames for 15 minutes, the fixture is completely engulfed – allowing for flames and smoke to escape at an accelerated pace throughout the structure. In consideration of this life safety hazard, building code officials have implemented a building requirement to ensure the protection of the lives and properties within our communities. For reference, section 714.5.2. of the 2021 IBC states:

“Where floor/ceiling assemblies are required to have a fire-resistance rating, recessed fixtures shall be installed such that the required fire resistance will not be reduced.”

In addition to this building code requirement, troffers tend to be associated with high-functioning environments, such as healthcare facilities; therefore, architects and electrical engineers require a fire-rated solutions, which offers a quick and mess-free installation. On account of these two requirements, Tenmat has developed a fire-tested and approved solution to check off both of the priorly mentioned demands.

Tenmat’s FF130 – 2’x2’ and FF130 – 2’x4’ Fire Rated Troffer Covers, composed of the latest in intumescent technology, allows for unprotected ceiling openings to be protected for up to 60 minutes. When subjected to flames and heat, the intumescent expands, forming a tough char, sealing off any gaps in the ceiling opening. In addition to its firestopping capabilities, Tenmat’s Fire Rated Troffer Covers can either be retrofitted into renovation scenarios or fitted into new construction applications – optimal for stringent lead times. With no need for additional tools and screws, the FF130 – 2’x2’and FF130 – 2’x4’ can be installed in a matter of minutes with no mess – ideal for renovations in an elementary school or public hospital.

Here at Tenmat, we are dedicated to proving the latest in passive fire protection technology and advocate for the safety of our communities. If you have any questions regarding the information above, please contact one of our specialists at +1 (800) 821-3436 or email us at info@tenmatusa.com.

http://Learn More about Tenmat’s Fire-Rated Troffer Covers Here.

Passive Fire Protection Solutions Designed for You.

Red hexagons frame fire protection images with text: How to Guide: Select Your Ideal Passive Fire Protection Solution.

Discover Which of Tenmat’s Pre-Designed Passive Fire Protection Solutions and Materials Fits Your Requirements.

Adaptability is key in the ever-evolving world of construction practices. From introducing the concepts of modular (off-site) construction to building extraordinary 8 story high-rises composed of cross-laminated timber, the demand for qualified life safety solutions has skyrocketed. Whether you are trying to reinforce the integrity of fire-resistance rated ceiling/floor assemblies or fire-rate through penetration applications, it is essential to find the proper solution to ensure flames and smoke can be contained in the event of a fire outbreak. At Tenmat, we are dedicated to providing the construction industry and our communities with solutions, composed with the latest in intumescent technology and designed to meet both standard and non-standard applications. To properly select your ideal solution, check out the breakdown of Tenmat’s full range of passive fire protection solutions below!

 

The Solutions that Set the Standards – Meet the FF109-300 and FF109-350.

With the commonality of recessed can lights in multi-family complexes, lecture halls, and shopping malls, it was essential for Tenmat to design a universal solution to reinforce the integrity of a fire-resistance rated ceiling/floor assembly. Designed to meet the dimensions of a majority of recessed can lights, the FF109-300 and 350 adapts to each lighting fixture – compartmentalizing the flames, heat, and smoke of a fire. With the lightweight and flexible composition of the cover, it has the capability to have a quick and easy installation – ideal for stringent lead times and significant labor savings. To learn more about Tenmat’s original fire-rated enclosures, please visit here.

Pushing the Boundaries of Life Safety – Experience Tenmat’s FF109-X.

In facilities with individuals in critical health, such as hospitals and senior living homes, the frame of evacuation is crucial in the event of a fire. In response, Tenmat has developed the FF109X – a two-hour fire rated light cover, designed to contain flames, heat, and smoke for up to two hours. With the ability to contain the growth of a fire for up to 120 minutes, it allows for lives and properties within these facilities to have a lengthened evacuation time, and response time for emergency teams to extinguish the fire. In addition to its prolonged containment period, the FF109X is composed of a flexible, lightweight intumescent material – allowing for hassle-free installation in high functioning environments. To discover more about Tenmat’s FF109x, please click here.

Retrofit for a Perfect Fit – Presenting the FF109-200 and FF109-250.

Trending Now: LED Downlights. As the usage of LED downlights in luxury, all-inclusive resorts, and mixed-use buildings rise, it was important to Tenmat to formulate the optimal fire-rated solution for LED downlights. Designed with state-of-the-art intumescent technology, the FF109-200 and 250 has the ability to fit over the LED downlight of your choice. With the flexible nature of the enclosure, the FF109-200 and 250 have the ability to be retrofitted easily around obstacles – optimal for a mess-free lighting renovation. Explore the additional key benefits of installing the FF109 200 and FF109-250 LED Downlight Covers in your latest renovations or new construction by visiting this link.

Fight the Flames, Protect the Sound Waves – Introducing the FF109-FRSC.

With the latest trend of installing in-ceiling loudspeakers in various construction applications, from in-home cinemas to outdoor shopping centers, the demand for a fire-rated solution to protect patrons and valuable property is climbing. Designed to contain the flames for 60 minutes, Tenmat would like to introduce its fire-rated in-ceiling loudspeaker cover, the FF109-FRSC. In addition to its firestopping capabilities, the sound absorbing properties of the intumescent material offers an enhancement in acoustical performance – producing a clearer and crisper sound. From its ability to be retrofitted into a pre-existing ceiling and its sound-absorbing properties, the FF109-FRSC is the optimal solution for both audiophiles and contractors. To explore further about this solution, please click this link.

Tested and Trusted Troffers: Meet the FF130 – 2’x2’ and FF130 – 2’x4’.

Troffer luminaries are a common lighting fixture in a multitude of applications, such as office buildings and educational facilities. As a result, Tenmat has formulated two inclusive solutions designed to fit the most common of luminaire fixtures, the FF130 – 2’x2’ and FF130 – 2’x4’. Formulated with retrofitting capabilities and designed for a hassle-free, mess-free installation, Tenmat’s Fire-Rated Troffer Covers are ideal for a quick school renovation or an approaching shopping mall grand opening. The FF130 – 2’x2’ and FF130 – 2’x4’ are the only available fully UL tested products on the market – ideal for life safety and building code requirements. Check out Tenmat’s FF130 – 2’x2’ and FF130 – 2’x4’ product page and delve deeper into how you can use these solutions in your next project.

Fires in Façades: Introducing Tenmat’s FF102/50 Intumescent Fire Block.

As the adaptation of practicing energy conservation grows in the construction industry, the incorporation of exterior cavities has been steadily increasing. Even though this modern construction practice has a multitude of benefits, such as moisture dissipation and air ventilation, the void acts like an open chimney in the event of a fire – allowing for flames and smoke to spread at an accelerated rate. Due to this, Tenmat has developed the FF102/50, an intumescent fire block, designed to be installed in ventilated cladding and rainscreen systems. Unlike other available solutions, the FF102/50’s structure does not disrupt the added benefits of this application, which are air circulation, moisture dissipation, and energy conservation. Unlock the full potential of the FF102/50 by visiting this link.

“Plugging” Up the Flames: Meet Tenmat’s FF160 Fire Protection Plug.

From data storage centers to high school computer labs, the grid of cables and pipes is extensive in these densely packed technological facilities. With cables, wires, and pipes running through solid floors and ceilings – it is apparent that if these openings are not properly fire stopped, a fire outbreak will be catastrophic. With the understanding of the importance of electrical infrastructure, Tenmat has developed a rapidly expanding intumescent foam plug, the FF160. With its flexible and lightweight composition, the FF160 is able to be retrofitted, as well as new construction of power and control cables, telecommunication cables, and optical fiber cables. For more information about this UL listed solution, please visit here.

Fire“Blocking” At Its Finest: Presenting Tenmat’s FF260 Fire Protection Block.

Firestopping is essential to protecting the lives and property within our communities; therefore, firestopping all openings, no matter how small, is critical. Designed in a preformed, intumescent firestop block, the FF260 is ideal for sealing penetrations with cables, cable trays, cable bundles, metal pipes, and mixed penetrations. This solution caters to applications in high-functioning environments, such as healthcare facilities and K12 schools, by offering retrofitting installation capabilities and the ability to easily remove and re-install additional elements. Discover the details on how you can implement this fire-rated through-penetration solution in your next assignment.

Defending All Pathways, No Matter How Small – Discover Tenmat’s FF360 Fire Protection Foam.

For facilities housing mass amounts of wires and cables, whether it being an elementary school, multi-family structure, or multi-use complex, it is imperative to incorporate life safety within these infrastructures. With cables and other through penetration applications, irregular, small openings are common; therefore, the importance of developing a firestopping solution to meet these demands is vital. Tenmat’s FF360 Fire Protection Foam is compatible with applications including blank openings, cable trays, metal pipes, conduits, wires and mixed penetrations in solid floors and ceilings. With its sag resistant, quick curing formulation and its expansion during installation, the FF360 has the ability to be installed at a quick, effortless pace – ideal for stringent lead times for renovations and new construction projects. Delve deeper into learning more about Tenmat’s FF360 Fire Protection Sealant by visiting this link.

“Sealing” the Future with Life Safety – Featuring Tenmat’s FF365 Fire Protection Sealant.

Struggling with fire-stopping an irregular, hard-to-access, or small opening? At Tenmat, we offer the optimal solutions for these nonstandard applications – the FF365 Fire Protection Sealant. Tenmat’s Fire Protection Sealant is a one-component, gun-grade intumescent firestop sealant designed to help properly fire rate small membrane penetrations in walls and ceilings for up to 120 minutes. Additionally, the FF365 can be used by itself or paired with other Tenmat products, such as the FF260 Fire Protection Blocks and the FF160 Fire Protection Plugs. To learn about the solution, who firestops the smallest membranes, click on this link.

 

 

 

Whether you are fire-rating a through-penetration opening, ventilated cavity, or LED downlight, Tenmat has formulated a pre-designed solution to meet stringent lead times and life safety requirements. If none of the previously mentioned solutions meet your application’s requirements, Tenmat possesses the manufacturing capabilities to work one-on-one to develop the optimal fire-rated solution with your application. If you are interested in working with our onsite R&D team or have any further questions about our pre-set products, please speak to one of our specialists at +1-800-821-3436, or email us at info@tenmatusa.com.

Beyond Books: The Importance of Passive Fire Safety in Schools

Hexagonal collage of classrooms, a school building, and Passive Fire Protection in Educational Facilities text.

Exploring the Vital Applications and Measures to Ensure Life Safety in K12 Schools, Colleges, and Universities is Met.

Fires in Focus: The Critical Demand for Passive Fire Protection in Educational Facilities

In the ever-expanding landscape of educational institutions, ensuring the safety of students, professors, administration, and additional staff is crucial. Whether you are renovating lighting fixtures in elementary schools or constructing a new dormitory for an expanding university campus, it is prominent to ensure passive fire protection measures are properly implemented to protect the lives and property within the “incubators” of our current and future generations.

Beyond the Flames: Demystifying Passive Fire Protection

Passive fire protection is a comprehensive defense strategy vital to securing educational structures from the devasting consequences of fire outbreaks. Unlike active fire protection systems that require human intervention, passive measures are inherently built into the architecture to automatically respond in the event of a fire. These measures include the incorporation of fire-resistant materials, specialized doors, and enclosures designed to contain and slow down flame and smoke progression. Therefore, passive fire protection acts as a proactive solution rather than reactive solutions – which caters to the critical element of time.

One of the primary and most profound significances of passive fire protection is its capacity to save lives. In the unfortunate event of a fire outbreak, these measures form a crucial barrier, impeding the progression of flames and smoke. This containment not only prevents the rapid escalation of the fire but also provides additional time for the execution of evacuation procedures. In educational settings, where the safety of students and staff is paramount, these vital moments can make a life-altering difference. In the chaotic atmosphere of a fire, every second counts, underscoring the imperative role that passive fire protection plays in enhancing the overall safety and resilience of educational environments.

Guardians of Learning: Identifying Key Areas for Passive Fire Protection

One of the primary contributors to the rapid expansion of a fire outbreak lies in unprotected ceiling openings, particularly those caused by recessed light fixtures in fire-resistance rated ceiling/floor assemblies. These openings create avenues for the swift dissemination of flames and smoke throughout the structure, posing a serious threat to the safety of its occupants. The implementation of passive fire protection solutions is crucial in mitigating this risk. A fire-rated enclosure, designed with materials like fire-rated drywall, mineral wool, or intumescent technology, acts as a safeguard by compartmentalizing the smoke and flames.

In addition to the vulnerability posed by unprotected ceiling openings from recessed light fixtures, in-ceiling loudspeakers also contribute to the rapid spread of fire outbreaks. Given the essential role of Public Address (PA) systems in large facilities like K12 schools and university learning centers, in-ceiling loudspeakers are prevalent in academic buildings. However, the integration of audio-visual (A/V) technology introduces additional pathways for flames, heat, and smoke to traverse. Therefore, it becomes imperative to install passive fire protection solutions in these applications to fortify the fire resilience of such structures.

Apart from the risk associated with unprotected ceiling openings from recessed lights and in-ceiling loudspeakers in fire-rated ceiling/floor assemblies, another concern arises from through-penetration openings caused by cables and wires. These openings create potential channels for the uncontrolled passenger of fire, compromising the integrity of firestopping barriers. To address this hazard, the installation of passive fire protection measures, including fire-rated plugs, blocks, foams, and sealants designed to stop flames and smoke, is becoming crucial. These solutions eliminate the smallest of pathways for flames and smoke, allowing for occupants to have a larger time frame to occupants.

In the Lab and Beyond: Cutting-Edge Technologies in Passive Fire Protection

As the demand for passive fire protection in educational settings rises, a multitude of passive fire protection solutions have entered the market. Some of these solutions include:

Fire-Rated Enclosures:

Passive fire protection solutions, such as fire-rated enclosures, are widely employed for safeguarding unprotected ceiling openings. While available in diverse sizes and compositions like mineral wool or intumescent material, a drawback lies in their limited adaptability. Many of these solutions lack the flexibility for easy installation, making them less accommodating for various lighting fixtures and in-ceiling loudspeakers, irrespective of model or manufacturer.

Fire-Rated Drywall Boxes:

Initially a cornerstone of passive fire protection, fire-rated drywall boxes face challenges due to labor-intensive installation processes and high associated costs. This traditional approach, while effective, is deemed less practical by many architects and contractors who seek more efficient and budget-friendly alternatives.

Fire-Rated Lights

Despite technological advancements, fire-rated lights have entered the passive fire protection market with some reservations. The intricacies in installation and maintenance present challenges for architects and contractors. Moreover, the limited aesthetic options of fire-rated lights may not align with the design preferences of new-construction educational facilities, potentially posing a drawback in their widespread adoption.

Intumscent Technology

Intumescent technology emerges as a versatile solution for fire-rating unprotected ceiling openings and through-penetration applications. With its adaptable, lightweight composition and added audio protection properties, intumescent technology stands out as a universal and efficient choice for a wide range of passive fire protection applications.

In addition to all of these available solutions is IMPORTANT to ensure they are fire tested and approved by a trusted third-party laboratory such as UL Solutions. To further learn about the importance of fire tested and approved passive fire protection solutions, please visit The Influence of Recessed Luminaires in Fire Resistive Assemblies | UL Solutions.

Smart Choices, Safer Spaces: Finding the All-In-One Passive Fire Protection Solution for Educational Facilities.

Here at Tenmat, our research and development team are dedicated to facing the opposing challenges of passive fire protection in education applications. All of our passive fire protection solutions are designed with the latest intumescent technology and have been fire tested by independent third-party labs such as UL and Intertek. Here are some of the key applications for educational facilities:

If Tenmat’s pre-designed solutions do not align with your application’s demands, we offer a full range of manufacturing capabilities – allowing for customizable intumescent solutions. Please reach out to one of Tenmat’s team members at +1-800-821-3436 for further assistance.

A Secure Future: Crafting a Blueprint for Passive Fire Protection in Education

In conclusion, the imperative demand for passive fire protection in educational facilities underscores the need for innovative solutions to ensure the safety of students, faculty, and infrastructure. The multifaceted challenges posed by unprotected ceiling openings, in-ceiling loudspeakers, and through-penetration openings necessitate comprehensive strategies for fire resilience. While various solutions exist in the market, Tenmat emerges as a standout provider, offering a range of fire-tested and approved products designed with cutting-edge intumescent technology. From fire-rated troffer covers to customizable intumescent solutions, Tenmat’s commitment to research and development reflects a dedication to meeting the evolving needs of educational environments, providing smart choices for creating safer spaces. For those navigating the critical landscape of passive fire protection, Tenmat stands as a reliable partner, offering a suite of solutions meticulously designed to address the unique challenges of educational structures.

Save Green by Going Green

Hexagons with images of insulation, pipes, and a green home beside the text Save Green By Going Green.

2023 Insulation Tax Credit Encourages Residential Homeowners to Implement Air Leakage Solutions in Residential Attic Spaces

As the surge for energy conservation increases, it is essential for today’s society to implement energy-efficient measures into our current and future communities. One of the major components in low energy conservation measures is attic spaces in residential homes. Attic spaces, where the integrity of the insulation is low, the overall level of energy efficiency is minimal.

The Importance of Energy-Efficient Residential Homes

According to the Department of Energy, a residential home loses at least 50% of its heating and cooling – the culprit: openings caused by recessed can light fixtures and LED downlights. One single uncovered and non-airtight recessed light fixture can allow up to 2.5 million cubic feet of air pass through it in 12 months, which is equivalent to wasting 1 million BTUs of energy loss per fixture.
In addition to the low levels of energy efficiency, homeowners may be experiencing the inconvenience of a drafty home and expensive energy bills, due to the air leakage from these in-ceiling light fixtures.

25C Insulation Tax Credit

In efforts to encourage taxpaying residential homeowners to implement preventive, energy-efficient solutions, the 25C Tax Credit was introduced. The 2023 Energy Efficient Home Improvement (25C) Credit offers a significant tax credit, up to $1,200, when adding insulation and air sealing solutions to an individual’s attic space. The tax credit is equal to 30% (up to $1,200) of the amount paid by the homeowner for qualifying energy-efficient improvements. These renovations include insulation and air sealing materials and do not include labor/installation costs. Calculate your potential savings by visiting, ICCA’s 25C Tax Credit Calculator.

  • To qualify for this credit, you must be:
    • A taxpaying homeowner, where the home is owned and used by said taxpayer as their principal residence. The tax credit is not applicable to a newly constructed home.
    • Use qualifying insulation and air sealing products, which includes insulation materials that reduce heat loss or heat gain from a living space qualify. This includes insulation, air sealants, vapor and air retarders, recessed light covers, and attic hatch covers.
    For additional information about the 25C Insulation Tax Credit, please visit https://www.insulate.org/25ctaxcredcalc/.

Tenmat Recessed Light Protection Covers

Figure 1

Tenmat, a leading advanced materials manufacturer, has designed a line of innovative insulation protection products and solutions designed to reduce energy loss through light fixtures. Due to the improved airtightness and insulation, TENMAT users experience significant energy savings. TENMAT Recessed Light Covers allow the insulation to be continuous and uninterrupted over the whole area of the ceiling, therefore saving energy and carbon emissions. Airtightness tests conducted by Chiltern Dynamics confirmed that TENMAT covers reduce air leakage up to 94% (Figure 1), which translates into annual energy savings of over $30 per fixture.

With its air-sealing capabilities, Tenmat’s Recessed Light Protection Enclosures qualify for the 25C Tax Credit. These solutions have been formulated to be compatible with recessed can lights and LED downlights, regardless of model or manufacturer. In addition to its fixture versatility, these solutions are composed of a lightweight, flexible material – allowing for easy installation for homeowners or insulation contractors.

In conjunction with its energy-efficiency capabilities, Tenmat’s Light Protection Covers protect hot recessed lights from touching insulation. Our solutions are compatible with cellulose, foam, fiberglass, etc., which allows for the insulation to be protected from recessed fixtures and provide a continuous layer of insulation.

For quick DIY projects, homeowners are able to purchase these solutions at their local hardware store or if you are conducting large-scale insulation renovations, local insulation contractors have access to Tenmat’s Recessed Light Covers. If you are interested in learning more about these revolutionary, cost-saving solutions, please click here.

Sources:
ICCA (Insulation Contractors Association of America), https://www.insulate.org/25ctaxcredcalc/

Defending Against the Flames, Protecting the Sound Waves

Home theater with couches and text: Passive Fire Protection in Audio Applications.

Discover how to identify and reinstate the unprotected openings, often overlooked in audio construction applications.

 

Identifying the Life Hazards in Audio Applications

From high-definition displays to immersive sound systems, A/V technology remains a driving force in reshaping our community’s entertainment and communication landscape. The A/V industry presents an extensive array of technologies, encompassing gaming consoles, video projectors, televisions, and much more. However, in this discussion, we will focus on one of the most popular A/V solutions: in-ceiling loudspeakers. In-ceiling loudspeakers seamlessly integrate into various construction practices, finding their place in residential home cinemas, shopping malls, office buildings, university lecture halls, and a wide range of diverse applications.

Whether you are installing recessed speakers in your local high school’s new auditorium or upgrading your at-home theater, it is important to acknowledge the safety hazard of installing these products into various ceiling structures. Once installed in a fire-resistance rated ceiling assembly, the integrity of the ceiling has been compromised. If these openings remain unprotected, flames, smoke, and heat will be able to spread at a rapid rate, putting lives and property at risk. As a result, passive fire protection measures have been implemented through various building code requirements – requiring contractors to install a fire–rated solution or housing to contain the fire for a long time.

 

Additional Concerns in Audio Applications

In addition to this requirement, when installing in-ceiling loudspeakers, you also may need to be concerned about the sound dampening capabilities of the fire-rated solution. In states, such as California, have adopted a minimum level of sound isolation across party walls and floor/ceiling in hotels, condominiums, dormitories, office buildings, and multi-family complexes. Therefore, developing a solution that can meet both building requirements is ideal for labor and cost savings.

 

Resolving the Concerns in Audio Applications

At Tenmat, we are committed to developing the latest fireblocking technology and catering to the demands of A/V installers and electrical contractors. A blend of sound isolation, easy installation, and passive fire protection, TENMAT created the FF109-FRSC, a one-hour fire rated speaker cover. The FF109-FRSC 1 Hour Fire Rated Speaker is a dome-shaped intumescent enclosure which has been specifically designed to help maintain the integrity of fire-resistance rated ceiling/floor assemblies for one hour when penetrated by in-ceiling speakers. In addition, the sound absorbing properties of the propitiatory intumescent material enhance the acoustic performance of the speaker’s housing – allowing for a level of sound isolation.

With its adaptability and flexibility, Tenmat’s intumescent materials offer fireblocking and sound isolation properties to a multitude of applications. Our manufacturing capabilities allow us to cater to the most forward-looking applications. With its fire protection feature, Tenmat’s intumescent materials have the capability to fire-rate a pre-made audio design, such as an intumescent insert in a speaker’s housing, in shape of a disc, square, gasket or box. In addition to its fire protection capabilities, Tenmat’s intumescent materials can cater to sound isolation applications – such as multi-family complexes, sound rooms, choir rooms, and so much more.

 

Conclusion

As the demand for firestopping solutions rises, many “fire-rated” solutions have entered the market. However, it is important to remain vigilant on the fire testing approvals of these numerous solutions. For a product to be fire-rated, it must have an ETL or UL Classified Testing and Approval certification. At Tenmat, all our fireblocking materials and solutions have an ETL or UL Classified listing, which can be easily located on our website.

If you are interested in learning more about the key benefits of installing Tenmat’s innovative intumescent technology, please visit https://www.tenmatusa.com/frsc/.

Identifying the Ideal Intumescent Solution

Various gray and red intumescent material samples with text: Identifying the Ideal Intumescent Solution.

Advanced Intumescent Firestopping Solutions and Materials Applied in Various Applications

Defining “Intumescent”

An intumescent is a material which reacts and expands aggressively when exposed to heat or fire. Depending on the requirements of the application, the expansion rate can be up to 30 times the original size of the product. The pressure generated by the intumescent when expanding can be tailored for each application, the expansion rate can be up to 30 times the original size of the product. Once expanded, the intumescent product creates a tough and solid char, which can prevent the spread of flames, heat, and smoke for many hours.

For several decades, Tenmat has been a leader in the development, engineering, and manufacturing of innovative intumescent technology, designed to protect the lives and property of our current and future communities. Each solution is crafted specifically to meet the various demands of construction practices, ranging from multi-family to mass timber to modular construction and so much more. Discover which intumescent is right for you and your next construction project.

FF102 – Rigid Passive Fire Protection

For applications, such as façade systems and fire-rated doors, which require a rigid material with a high level of pressure generation and expansion performance, Tenmat developed FF102. Tenmat’s FIREFLY 102 is a rigid intumescent material that possesses excellent pressure generation and expansion performance. It is a halogen free graphite-based material which produces a particularly stable and resilient insulating char structure during and after expansion. This material is applicable to but not limited to open state cavity barriers, door and glazing applications, firestop systems for ventilated rainscreen systems, and general gap sealing.

Some key benefits include:

  • Uni-directional expansion
  • Stable and resilient insulating char
  • Halogen Free
  • Rigid Material

FF104E – Flexible Fire Defense

Looking for a solution that can be industrially produced into rolls and offer a high level of flexibility for complex, modern applications? Tenmat FIREFLY 104E is a dark grey intumescent paper, which generates high expansion and expansion pressure when exposed to flames or high temperature levels. Its high flexibility allows it to be wrapped or folded to suit various applications but produces an excellent char structure helping to maintain integrity throughout the fire. Common construction practices FF104E is applicable to joint sealing within offsite-construction, battery protection in electrical vehicles, linear gap seals associated with concrete construction methods, and gasket applications. Just like the flexibility of FF104E’s components in application, it aligns its capabilities with diverse application needs.

Key Benefits include:

  • High expansion and pressure generation
  • Highly Flexible
  • Excellent char structure
  • 20:1 expansion ratio

FF107 – Powerful Fireblocking

Seeking a fireblocking solution which provides a high reaction rate, high levels of expansion and pressure generation? Tenmat FF107 is an exceptionally powerful intumescent which combines fast reaction with high expansion and pressure generation. This material has the capability to produce a solid char, allowing for good integrity within the application after a fire outbreak. Due to its strong composition and firestopping capabilities, FF107 has been a popular solution for firestopping in mass timber construction practices. However, the FF107 can also be applied to open state cavity fire barriers, penetration seals, pipe wraps, duct fire wraps, fire collars, electrical socket protection, and gap sealing in various applications, from modern construction practices to high acoustical protection practices.

Key Product Features include:

  • High expansion and pressure generation
  • Fast Reaction
  • 30:1 expansion rate

FF109 – Universally Versatile

With the demands for passive fire protection consistently shifting, Tenmat has crafted a universal material, who can meet a variety of applications, no matter how simple or complex. Tenmat FIREFLY 109 is a compressible intumescent material which expands to form a resilient and stable char. It’s a lower density material with lower expansion characteristics; allowing the material to function in a controlled manner without the need for additional restraints. The materials are available in various thicknesses, starting at 10mm, and have the capability to be designed into either 2D or 3D shapes. In correlation, Tenmat has pre-designed an entire line of dome-shaped fire-rated covers, designed for various lighting fixtures and in-ceiling loudspeakers. On top of this line of fire-rated covers, Tenmat has the manufacturing measures to design an ideal solution, whether it’s a controlled intumescent sheet, pipe fire sleeve, vent duct fire sleeve, or a new industry application.


Key Product Details:

  • Vacuum Formed
  • Available in Sheets, 2D or 3D Shapes
  •  Resilient char formation
  • 5:1 expansion ratio

Conclusion – A Diverse Portfolio of Innovative Intumescent Technology

Tenmat’s diverse range of intumescent materials presents various characteristics ideal for a multitude of applications. With varying expansion rates, shapes, thicknesses, and premium benefits, these solutions cater to a broad spectrum of construction needs. For inquiries or guidance on selecting the ideal intumescent material, contact our sales team at +1 (800) 821-3436 or via email at info@tenmatusa.com.

Let’s Get Active About Acoustical and Passive Fire Protection

Website homepage showing a fire-rated speaker cover for in-ceiling loudspeakers, with modern design elements.

Tenmat launches new dedicated website for the FF109-FRSC, 1 Hour Fire Rated Speaker Cover

Tenmat is thrilled to announce the official launch of our dedicated website for the FF109-FRSC, 1 Hour Fire Rated Speaker Cover. As the newest addition to Tenmat’s range of passive fire protection solutions, this website aims to showcase the cutting-edge intumescent technology and exceptional acoustical protection properties of our latest fire-rated solution.

Our newly unveiled website serves as a comprehensive resource, providing visitors with a comprehensive overview of the FF109-FRSC. You will find detailed information about the product, including its features, installation guidelines, and answers to frequently asked questions. We have carefully designed the website to offer an intuitive and user-friendly platform, enabling easy navigation for ordering and accessing additional support.

At Tenmat, we are proud to offer the FF109-FRSC as a solution that seamlessly combines top-notch fire protection, superior acoustical performance, and retrofitting capabilities. Whether you are upgrading your home theater or embarking on a new commercial construction project, the FF109-FRSC is the ideal choice for ensuring life safety and optimal acoustical protection.

We invite you to visit our new FF109-FRSC website at www.speakerprotectioncover.com and embark on a virtual tour. Explore the full potential of installing this innovative solution in your next construction project and witness firsthand the benefits it brings to fire safety and sound quality.

With the launch of our dedicated FF109-FRSC website, we are excited to provide you with an in-depth understanding of our state-of-the-art fire-rated speaker cover. Discover the power of our advanced intumescent technology, remarkable acoustical protection, and ease of retrofitting. Take the first step towards enhancing life safety and acoustic performance by visiting our website today at www.speakerprotectioncover.com..

Tenmat Joins RAiNA: Building a Stronger Future for Rainscreen Technology

Logos of Tenmat and RAINA, with flames visible in a building wall section on the left side.

Tenmat becomes a member of the RAiNA, the leading authority on rainscreen design and construction

Tenmat, a leading manufacturer of advanced intumescent fire block solutions for ventilated rainscreen systems, is excited to announce its membership in the Rainscreen Association of North America (RAiNA).

Modern constructions often require external cladding and rain screens be held away from the building structure to allow ventilation and improve the building energy efficiency. This resulting cavity creates a serious fire protection threat to structures and people. The void can act as an open chimney and allows the fire to spread quicky around the building. Modern building codes, such as the 2022 New York City Building Code, have identified this issue and are now requiring fireblocking in these concealed draft openings behind the cladding.

In response, Tenmat has developed a quick acting intumescent fire block for ventilated rainscreen and cladding systems, the FF102/50. The Innovative FF102/50 Fire Blocks were designed to allow the benefits of the practice of cladding systems, such as energy conservation, air circulation, and moisture dissipation; however, eliminating the “chimney effect”.

In recent events, Tenmat’s FF102/50 had successfully passed the NFPA285 test. The FF102/50 fire block was expertly deployed around window openings and at all slab lines, meticulously adhering to the position requirements for fireblocking material in the updated building code. Under normal conditions, Tenmat’s rigid and highly expansive intumescent fire block enables the maintenance of an open ventilated cavity, preserving the energy conservation and building science benefits associated with cladding systems, while concurrently serving as a formidable fire barrier in the event of a building fire.

With joining the Rainscreen Association of North America, Tenmat is enthusiastic to educate other fellow members of this fire hazard in rainscreen systems and the potential solutions to help protect lives and property, in the unfortunate event of a fire.

Tenmat is Shining Bright in the Music City!

Close-up of two people shaking hands, with company logos and others clapping in the background.

Tenmat announces partnership with lighting representative, Tennessee Lighting Sales

Tenmat is thrilled to announce our partnership with Tennessee Lighting Sales in Tennessee.

Tennessee Lighting Sales, located in Nashville, is “Middle Tennessee’s leading manufacturers’ representative for commercial, industrial, and residential lighting”. With the addition of Tenmat’s line of fire-rated covers for recessed can lights, LED luminaries, and LED downlights, Tennessee Lighting Sales is expanding its portfolio into offering innovative fire protection solutions for lighting.

The line card will include Tenmat’s FF109-200 & FF109-250, FF109-300 & FF109-350, FF109-X, and FF130 – 2’x2’ & FF130 – 2’x4’.

Tenmat, a leading manufacturer of advanced passive fire protection products and materials is excited to partner with local lighting experts to further promote life safety and fire protection solutions.

For inquiries from Tennessee, please contact Tennessee Lighting Sales. If you are interested in becoming a distributor, please click here.

Tenmat and ALUCOBOND® Partner on Fire-Rated Blocks for Cladding Systems

Large white panel with Tenmat and Alucobond logos, exposed to fire for a passive fire protection test.

Expanding intumescent technology prevents flames from spreading through ventilated cavities

Wilmington, DE – June 9, 2023 – In response to the adoption of the 2022 Building Code by New York City, Tenmat, a leading manufacturer of advanced firestopping materials and solutions, has partnered with 3A Composites USA, the global manufacturer of ALUCOBOND® PLUS 4mm aluminum composite material (ACM) to conduct a joint NFPA 285 fire test.

Together, the companies performed a groundbreaking NFPA 285 fire test at Intertek Laboratories, leveraging the expertise of Tenmat’s FF102/50 fire block and highly regarded ALUCOBOND to meet the rigorous new regulations of the building code.

The newly adopted code requires fire blocking within rainscreen assemblies, if combustible materials are used within the wall assembly.  With testing complete, the architectural community has more cladding options to choose from without increasing assembly costs.  For decades, ALUCOBOND has been a dominant cladding of choice around the world due to its formability and flatness allowing custom facades and freedom of design. “We are excited to provide a constructible and cost-effective solution that allows the architectural community to continue using ALUCOBOND to bring their vision to life.”, stated Nick Scheib, general manager at 3A Composites.  “This joint effort between Tenmat and 3A Composites represents our commitment in providing solutions for the marketplace.”

In response, Tenmat has developed a quick acting intumescent fire block for ventilated rainscreen and cladding systems, the FF102/50. The innovative FF102/50 fire blocks are designed to allow the practical benefits of cladding systems, such as energy conservation, air circulation, and moisture dissipation, while meeting the new code requirements.

Tenmat’s FF102/50 employs state-of-the-art intumescent technology that expands 25 times its original thickness when exposed to fire, effectively counteracting the adverse consequences of the concealed space behind the cladding.

 

Minutes to Install, Permanent Peace of Mind

This successful NFPA285 test is one of the first of its kind to be specifically designed and installed in accordance with the new stringent requirements of the 2022 New York City Building Code. The FF102/50 fire block was expertly deployed around window openings and at all slab lines, meticulously adhering to the position requirements for fire blocking material in the updated building code. Under normal conditions, Tenmat’s rigid and highly expansive intumescent fire block enables the maintenance of an open ventilated cavity, preserving the energy conservation and building science benefits associated with cladding systems, while concurrently serving as a formidable fire barrier in the event of a building fire. With the successful completion of the NFPA 285 test, validating the performance of Tenmat’s FF102/50 and 3A Composites’ 4mm fire retardant ALUCOBOND® PLUS both companies are and envision a construction landscape in New York City where passive fire protection standards are enhanced.

About Tenmat

For over 100 years, Tenmat has been a leader in the development, engineering and manufacturing of intumescent materials that offer advanced passive fire protection and fire blocking capabilities.

Tenmat offers a unique range of flexible, lightweight, and ready-to-use products and solutions for the most demanding firestopping applications. Our state-of-the-art, in-house R&D Laboratory and ISO 9001:2015 accredited production facilities have been developing and manufacturing technically superior passive fire protection products and intumescent materials for over 100 years. All Tenmat products have been fire tested by independent third-party labs such as UL and Intertek. 

Tenmat USA is headquartered in Wilmington, DE. For further information about Tenmat and our line of innovative firestopping materials and solutions, please call 1-800-821-3436, email info@tenmatusa.com or visit www.tenmatusa.com.

 

About 3A Composites

3A Composites is a leading producer of materials for the metal facades market. Since 1969, the company has been developing, manufacturing and marketing high-quality aluminum composite panels, structural composite material, plastic sheets and lightweight foam boards for the architecture, visual communication and transport and commercial building industries.

3A Composites is part of the international 3A Composites Group, which belongs to the listed company Schweiter Technologies headquartered in Horgen, Switzerland. Visit https://www.3acomposites.com for details.

The 3A Composites USA headquarters are located in Davidson, N.C.  U.S.-based manufacturing facilities are located in Benton, KY, where they produce ALUCOBOND, used in the architectural and building cladding industries for over 50 years. For more information about ALUCOBOND PLUS, ALUCOBOND AXCENT, and ALUCOBOND EasyFix call 1-800-626-3365, email info.usa@3AComposites.com or visit www.alucobondUSA.com.